Every business that uses industrial equipment should familiarize itself with gearboxes. These mechanisms alter torque and speed, two factors that have a massive influence on machine performance.
You don’t need to be an expert to recognize some common problems with industrial gearboxes. Knowing what to look for could help you prevent massive failures in the future.
Overheating
Manufacturers design gearboxes to withstand extreme conditions. However, they can still degrade over time due to overheating. While it’s normal for these components to produce some heat, too much will cause irreparable damage.
Your gearbox could be overheating for many different reasons, such as:
- Underlubrication
- Super-tight bearings
- Airflow disruption
Poor Lubrication
Since gearboxes perform at high speeds, they require lubrication. This way, components can move around without grinding against each other. If you want to extend the life of your industrial gearbox, you need to keep up with its lubrication.
Poor lubrication can cause excess heat and gear deterioration. Check for leaks in lubrication reservoirs if you’re struggling to maintain proper levels. Lubricant contamination could also lead to serious malfunctions, so make sure you’re using the right materials.
Misalignment
Another common problem with industrial gearboxes is misalignment. All the internal components need to be in proper alignment to function efficiently. Enlisting the help of a professional service provider is the best way to avoid this kind of complication.
Some people use the wrong size of gearbox for their machines. Others install them improperly and fail to use the appropriate support structures. These issues contribute to misalignment; your best bet is to leave this upgrade to the experts.
Excess Vibrations
Just like heat, nearly all industrial machines produce some level of vibration. However, there’s a difference between normal shaking and too much movement. If you notice loud, abnormal noises coming from your industrial gearbox, it’s producing excessive vibrations.
Shaking and movement could indicate loose components, poor installation, and failing support structures. Excessive vibrations create a safety hazard and may completely destroy your machines. You might even notice cracks in your gearbox that will require immediate repairs.
Business owners should be “hands-on” with their expensive machinery. You can create a safer, more efficient working environment by educating yourself about maintenance issues.
